Thermoforming Design Engineer
Salary: $100,000 - $135,000 per year
Location: Hammond, IN
Posted: November 20 2025
Minimum Degree:
Relocation Assistance: Available
Thermoform Tooling & Product Design Engineer
Industry: Thermoformed Packaging
Employment Type: Full-Time
Overview:
We are seeking an experienced Thermoform Tooling and Product Design Engineer to join our growing packaging team. This individual will play a key role in designing and developing innovative thermoformed packaging solutions and tooling systems. The ideal candidate has a strong background in thermoforming processes, part design, and tooling engineering, with advanced proficiency in SolidWorks.
Key Responsibilities:
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Design and develop thermoformed packaging products from concept through production.
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Engineer and model tooling designs for prototype and production molds using SolidWorks.
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Collaborate with cross-functional teams including production, quality, and sales to ensure manufacturability and performance.
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Generate detailed 2D drawings, 3D models, and bill of materials.
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Conduct feasibility studies, tolerance analysis, and design optimization for cost and performance.
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Support tooling fabrication, testing, and validation processes.
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Troubleshoot tooling and product issues, providing design modifications and engineering support.
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Maintain accurate design documentation and adhere to company design standards.
Qualifications:
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Bachelor’s Degree in Mechanical Engineering, Manufacturing Engineering, Industrial Design, or related field (or equivalent experience).
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3+ years of experience in thermoformed product and tooling design.
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Strong SolidWorks skills (part modeling, assemblies, and drawings required).
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Knowledge of thermoforming materials, tooling construction, and forming processes.
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Experience collaborating with machine shops or toolmakers.
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Strong problem-solving skills and attention to detail.
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Excellent communication and project management abilities.