Job Title: Senior Process Engineer - Fluid Process Systems
Location: Sun Prairie, WI
Reports To: Process Business Unit Manager
Travel: 30% – 50%

Must-Haves

• Bachelor’s Degree in Engineering

• 8–10 years of related process engineering experience (or equivalent education/experience)

• Proficiency in AutoCAD with Isometric

• Strong knowledge of Dairy 3A, USDA & FDA guidelines

• Hands-on experience with batching, processing, packaging, CIP/COP, pasteurization, filtration, and heat exchangers

• Understanding of instrumentation, controls, and utility systems (steam, condensate, glycol, tower water, city water)

• Valid US Driver’s License and ability to obtain a Passport for potential international travel

Position Overview

The Senior Process Engineer plays a key role in designing and developing fluid process systems—from single equipment installations to full plant layouts. You’ll manage projects from concept through design, equipment specification, installation, and start-up/commissioning while serving as a vital technical resource and communicator across clients, vendors, contractors, and internal teams.

Responsibilities

• Lead design of process systems including equipment, utilities, and instrumentation.

• Size and specify pumps, valves, and components for each application.

• Develop PFDs, P&IDs, mass balances, utility/equipment matrices, SOPs/SSOPs, and performance specs.

• Prepare and manage RFQs for equipment vendors and contractors.

• Identify, analyze, and implement process improvements.

• Provide supervision for field personnel at customer sites.

• Collaborate with project teams to maximize efficiency and ensure customer satisfaction.

• Travel to client facilities for site visits, project oversight, and start-ups.

• Requisition or purchase essential equipment and materials.

Work Environment & Physical Demands

• Work is typically performed in an office environment but requires regular travel to client facilities, production plants, or construction job sites.

• Noise levels vary; industrial sites and production facilities may be loud.

• May require standing, walking, climbing, balancing, and lifting during site visits.

• Overtime, nights, weekends, or holidays may be required depending on project demands.

Skills & Competencies

• Proficiency in Microsoft Office Suite (Word, Excel, Project, Outlook).

• Strong problem-solving and teamwork abilities.

• Excellent verbal and written communication skills.

• Professional, respectful, and positive interpersonal style.

• Supervisory experience preferred.